The chamfering machine should be inspected and maintained regularly according to the following matters:

1. After each shift, sort out the iron filings remaining on the machine tool and keep the machine tool clean.
2. Check the tightness of the belt and make adjustments if necessary.
3. Always check whether the fastening screws of various parts are loose.
4. Add No. 46 lubricating oil to the bearings of the cutter shaft every 6 months.
5. If the blade is worn or damaged, adjust the blade and rotate it to an angle using other cutting edges, and then stabilize it. If the cutting edges on all four sides of the blade have been worn.
   The above are the maintenance precautions for the chamfering machine.

Precision Chamfering and Measuring Solution for Double-Ended Tubes and Solid Bars Experience advanced precision with our OD 60mm Double Tube End Chamfering and Measuring system. Designed for high-efficiency tube processing, this system is capable of simultaneously chamfering both ends of tubes up to 1000 mm in length, ensuring accuracy within a tight tolerance of +/- 0.03 mm.
Our innovative 3-Axial series integrates chamfering and precise length measurement, streamlining your tube finishing processes. The optional BTM (Bundle Loading Magazine) further enhances productivity by automating tube loading, feeding, chamfering, and measuring operations.
Equipped with a relative length measuring system, the machine can be programmed to halt production if multiple pieces deviate from the specified length tolerance, ensuring consistent quality control.
Ideal for creating clean, even chamfers on both ends of tubes, our system offers versatile chamfering options, including internal and external (I/O) chamfers and face chamfers, as well as radius (round) chamfers. It’s also perfectly suited for the external chamfering of solid bars, providing a comprehensive solution for your tube and bar finishing needs.

Parameters

CJ series 60S plate edge milling machine, designed for precision metal edge beveling in weld preparation. This versatile machine offers a working range of clamp thickness from 6mm to 60mm, and it allows adjustable bevel angles ranging from 10 to 60 degrees. The GMMA series is renowned for its high precision, capable of achieving surface finishes as fine as Ra 3.2-6.3. Experience excellence in metal edge beveling with our advanced equipment.

The tube chamfering machine deburr chamfer and creates precision tubing for the tubing industries. In most cases you will need both internal and external chamfering capabilities for pipe ends and tube finishes.

The chamfering machine is composed of a machine body, an outer corner chamfering worktable, a positioning pallet, an inner corner chamfering worktable, an inner corner rotating cutter head, an outer corner rotating cutter head, a motor and a transmission mechanism. It is installed vertically on the horizontal upper plate of the body, The outer corner rotating cutter head has a transmission mechanism at its lower end shaft. The inner corner rotating cutter head is exposed from the inner corner cutter head exposure hole in the center of the vertically lifting inner corner chamfering workbench. It is located directly above the above-mentioned outer corner rotating cutter head and the lower side of the positioning platform. The groove is combined with the exposed hole of the external corner cutter head of the external corner chamfering workbench, and the end surface forms an exposed hole of the external corner cutter head exposed by the external corner rotating cutter head. A lifting device is set between the external corner chamfering workbench and the horizontal upper plate of the machine body to make the external corner The chamfering workbench is raised and lowered vertically so that the outer corner rotary cutter head in the outer corner cutter head exposure hole can be adjusted.

What is the process of chamfering machine?

Product detected > Stop centering and positioning > Loading head goes down to vacuum > Loading head goes up > Transfer machine moves forward > Loading head goes down to release vacuum > Loading head goes up and transfer machine goes backward > Press arm presses down > Workbench rotates > Internal and external swing Arm feeds in for grinding > Swing arm retracts after grinding > Lift the pressing arm > Reverse the worktable to reset > Lower the unloading head to vacuum > Move the transfer machine forward to take out the product > Simultaneously load the product cycle.

The CNC tube chamfering equipment can offer further capabilities such as tube tapering or tube facing.

The characteristics of chamfering machine are as follows:

1. Fully automatic and suitable for long materials.
2. Stronger cutter head design, the cutter head is firmly fixed and the life of the cutter head is increased.
3. The belt vibrates the entire material to ensure orderly arrangement.
4. Automatic feeding, saving manpower.
5. PLC control, no contacts and no defects.
6. Dual-stage feed speed saves man-hours and the slow speed makes it easy to adjust the process to perfection.
7. The specially designed feeding mechanism is reliable and reliable. The intermediate conveying station can select the required type according to the outer diameter of the pipe. Type exchange is easy and time-saving.

Tube polishing machines are versatile and essential tools used in various industries for achieving smooth and polished surfaces on tubes and pipes. Tube polishing machine is a specialized piece of equipment designed to polish and finish the surfaces of tubes and pipes. It utilizes abrasive belts or brushes to remove imperfections, burrs, and rough edges from the tube’s surface, resulting in a smooth and polished appearance. These machines are commonly used in industries such as manufacturing, construction, automotive, and aerospace, where high-quality surface finishing is critical.

Advantages of Tube Polishing Machines

1. Enhanced Surface Finish
   One of the primary advantages of tube polishing machines is their ability to deliver consistent and high-quality surface finishes. Unlike manual polishing methods, which can result in uneven surfaces and variations in finish, tube polishing machines ensure uniformity across all tubes.
2. Increased Efficiency
   Stainless steel tube polishing machines significantly reduce the manual labor and time required for surface finishing. Traditional hand polishing methods can be time-consuming and labor-intensive, especially when dealing with a large number of tubes.
3. Versatility
   Tube polishing machines are versatile tools that can handle a wide range of tube diameters and materials. Whether it is stainless steel, aluminum, brass, copper, or even plastic and composite tubes, these machines can effectively polish various types of tubes.
4. Consistent Quality
   Consistency in product quality is essential for meeting customer expectations and industry standards. Normal design round tube polishing machines ensure that each tube undergoes the same polishing process, resulting in consistent quality across the entire production batch.

The tube end-forming process is usually used for a connection to other tubes, hoses, or other objects. Tube forming means the process of shaping a flat piece of metal into a closed tube. Compared to tube bending, where the finished tube already is enclosed, but still needs to be bent into the final shape. Both, tube forming and tube bending, are metal forming processes.

There are different types of tube end forming. Types such as expanding, reducers, ram forming, and rotary spinning to name a few. The expanding option expands a tube by the use of segmented fingers and a tapered mandrel inside the tube that will increase the diameter. The most requested types of end-forming include beading, expanding, flanging, flaring, grooving, knurling, reducing and thickening. These operations can be done on a variety of part specifications and materials, including copper, aluminum, brass, steel and stainless steel.

The reducing process actually reduces the size of the tube by using segmented tooling. Ram forming uses a ram and vice type action to make the plug expand and ring reduction. With rotary spinning, it will create open-end flares by using a rotating flare head that is moved by a hydraulic ram.

An item can be end-formed either before or after bending, depending on the part being created. If the forming work is done after bending, the tube is trimmed to the correct length to accommodate. End forming is normally integrated with other operations, such as bending and tube lasering, as a part of an overall tube fabrication project.

The Tube End Forming Machine, a versatile tool, excels in a variety of end forming applications across multiple industries including automotive exhaust systems, furniture manufacturing, and air conditioning such as tube end flanging, flaring, bead, expanding, reducing and shrinking etc. Featuring sizes up to 300 mm even more, they can be equipped with one to six even more operating stations, enabling efficient processing of tube ends. This makes them ideal for handling both straight and curved tubular components, enhancing their adaptability in diverse manufacturing settings.

Fiber laser cutting machine uses a type of solid-state laser to melt and pierce metals, achieving a precise and efficient cut. The laser medium for this technology is optical fibre, as opposed to gas or crystal, giving fiber laser cutting its name.

Fiber lasers are a newer technology in the laser cutting world. On an industrial level, they’re often deployed to cut thin sheets of metal for production components. In desktop form, they’re still expensive machines, but they do have a number of benefits including electrical efficiency and fewer moving parts.

Fiber lasers can cut through most metals, but finding the correct pulse and amount of power to use for different materials is important. Fiber laser cutters can cut a range of materials and thicknesses depending on the capacity of the equipment. Most fiber laser machines can cut up cut stainless steel up to 10mm thick.

This sort of laser cutter is commonly used in manufacturing and infrastructure, as fiber laser cutting machines are significantly more expensive than CO2 laser cutters, which are within the budget of schools and hobbyists.

Fiber lasers cut metal faster, the beam is smaller so it’s more precise, and it uses less electricity. Fiber lasers are also easier to work with and cheaper to maintain in the long run.

In a fiber laser, the laser itself is generated from an optical fiber with rare-earth elements (such as erbium, ytterbium, or neodymium) added. Fiber lasers cut without a support gas. Lasers produced in this method are very stable and easy to focus.

After the metal has been cut, there are a few processing techniques you can use to give the material a cleaner finish. The cut edges can be sharp, so using a deburring tool or sanding down the edges is often a good idea. Depending on what metal you’re working with, you can also add a finish to the piece. This includes polishing, acid etching, painting, hydro dipping and more, all of which can add some extra character to your project.

Discover our advanced CNC laser cutting machines, designed for precision and versatility in metalworking. Ideal for intricate cutting of metal sheets, tubes, and pipes, our high-end intelligent systems ensure accuracy in every cut. Whether you’re working with round, square, rectangular, triangular, or oval shapes, our laser cutters adeptly handle various plate, tube, and pipe profiles. Experience unparalleled precision in laser cutting for diverse metal forms

Tube chamfering machine is a specialized tool used to create chamfered edges on pipes. Chamfering is the process of angling or beveling the outer edge of a tube at a specific angle to facilitate easier installation, improve flow, and reduce the risk of injury during handling. Tube/Pipe chamfering machines are commonly used in various industries such as plumbing, construction, manufacturing, and oil and gas.

The expanding oil and gas industry is fueling the demand for tube chamfering machines. As the oil and gas sector continues to explore and develop new oil and gas fields, there is a growing requirement for efficient production and transportation of oil and gas through pipes. Tube chamfering machines play a vital role in ensuring proper alignment and connection of pipes in these operations, leading to increased demand.

Our tube chamfering machine is designed for achieving a clean and uniform chamfer on single and both tube ends, effectively chamfering the interior and exterior (I/O) as well as the face of the material, or creating a rounded chamfer. Additionally, it’s ideal for external chamfering of solid bars also the center hole drilling.

CNC tube cutting is a large-scale, high-efficiency and high-quality pipe cutting production method, with CNC cutting system as its core. At present, the quality problems existing in the laser tube cutting process such as overburning of the cutting point and corners of the part, inclined cutting surface, and deformation or inability to close when cutting round parts directly lead to serious waste of the tube and low cutting production efficiency.

CNC tube cutting technology is the cutting control software of the index control system that provides advanced cutting technology and rich cutting experience, so that cutting operators can achieve high-quality and high-efficiency CNC cutting through the proficient use of the control system.

Professional CNC tube cutting and nesting technology

Due to the high cutting efficiency of CNC tube cutting technology, programming nesting is more complicated. If used improperly, it will cause pipe waste and low cutting efficiency. We use professional pipe cutting and nesting software to pre-program drawing, nesting, and blanking on the computer to generate NC cutting programs, and then perform full-stroke automated laser cutting and blanking of large-length metal pipes. Professional pipe nesting software is the basis and prerequisite for realizing large-volume, high-efficiency and high-quality cutting production of CNC pipe cutting machines.

CNC tube cutting process

When the pipe is cut (especially for the square pipe with small pipe diameter), the molten slag adheres to the inner wall of the pipe, and most of the heat generated by the cutting is absorbed by the workpiece. High cutting density will lead to the overheat of the pipe and the overburning of corners and square pipes, seriously affecting the quality of the incision.

In order to slove such problems, you can try:
(1) The laser cutting head with a height sensing follow-up system can ensure that the height of the cutting nozzle and the surface of the workpiece remains unchanged (the focus remains unchanged) during the cutting process, so that the cutting effect will not be affected by the change of the workpiece surface;
(2) The method of increasing the oxygen pressure (6-8Mpa);
(3) Improve sharp corner synthesis speed through software.

The above method can solve the problems of overburning and slagging in CNC pipe cutting.

Tube/Pipe bending machine is a mechanical device designed to bend pipes or tubes into specific shapes or angles. By utilizing different bending techniques, these machines can create smooth and accurate bends in various pipe materials, such as steel, stainless steel, copper, and aluminum. The versatility of pipe bending machines allows for the creation of a wide range of pipe configurations, including curves, loops, spirals, and complex geometries.

The remarkable capabilities of pipe bending machines make them indispensable in modern industries that rely on accurate and shaped pipes. Their ability to deliver precision, efficiency, and customization elevates the standards of pipe fabrication, benefitting sectors ranging from construction to automotive.

Applications and Industries:
CNC tube bending machine are designed for both general and precision bending applications in a wide variety of industries such as HVAC, aerospace, automotive, and furniture. Pipe bending machines find extensive use in numerous industries and sectors. In the construction industry, they are pivotal for creating structures such as handrails, staircases, and scaffolding. Plumbing and HVAC (Heating, Ventilation, and Air Conditioning) systems rely heavily on bent pipes to navigate around obstacles and deliver fluids efficiently. Moreover, automotive and aerospace industries leverage pipe bending machines to fabricate exhaust systems, fuel lines, and hydraulic pipes with precise specifications.

Benefits and Advantages:

1. Precision and Accuracy: Pipe bending machines integrate advanced controls and measurement systems, ensuring high accuracy in bending angles and dimensions. This precision enhances overall product quality and eliminates costly errors or rework.
2. Increased Efficiency: By automating the pipe bending process, these machines greatly enhance productivity and throughput. With the ability to perform multiple bends in a single operation, manufacturers can save time and resources during fabrication.
3. Versatility and Customization: Pipe bending machines offer versatility by accommodating different pipe diameters and materials. This flexibility allows for customization and adaptation to specific project requirements, resulting in highly tailored pipe layouts.
4. Cost Savings and Waste Reduction: With precise bending capabilities, pipe bending machines minimize material waste by achieving accurate bends and reducing scrap. Additionally, the streamlined production process leads to cost savings through improved efficiency and reduced labor requirements.

Our CNC tube bending machines will save you money by providing maximum flexibility while offering the latest in features and advanced technology. Maximize your business productivity with our CNC tube and pipe bending machines, featuring a robust design and smart CNC interface. These machines offer professional-grade bending capabilities, enhancing flexibility and precision in your operations.